🌿 our story
Two Decades of Engineering
at the Source of the Problem
Founded in 2001 in Navi Mumbai, Polyfill Microns has built its reputation not just by treating waste — but by designing systems that prevent it from being generated in the first place.
Combining engineering expertise, process chemistry, and a commitment to sustainability, we deliver practical solutions that improve environmental compliance, reduce operating costs, and support long-term industrial growth.
FOUNDED 2001 · NAVI MUMBAI
Built on a Simple Conviction:
Tackle Pollution at Its Source
Polyfill Microns Pvt. Ltd. was established in 2001 in the MIDC industrial belt of Taloja, Navi Mumbai — one of India's most concentrated zones for chemical, pharmaceutical, and metal finishing manufacturing. From the very beginning, the company's focus was precise: design and supply integrated air and water pollution control systems that actually solve problems at their origin.
Over the next two decades, the company grew steadily by earning trust through engineering sincerity. No overpromsied solutions, no off-the-shelf fixes — every system is sized to the customer's actual acid chemistry, bath volume, and site constraints. Laboratory trials and pilot studies have been standard practice from day one.
The company today serves electroplating, anodizing, galvanizing, chrome plating, pharmaceutical, and textile industries across India, with a growing portfolio of acid recycling systems that help clients eliminate acid disposal entirely.
Foundation
Founded in MIDC Taloja, Navi Mumbai. First fume scrubber systems supplied.
Expansion
Expanded into DM plants and RO systems for industrial water treatment.
Innovation & Specialization
Launched dedicated R&D programme for acid recovery systems.
Global Technology Partnership
Became authorised Indian distributor for PRO-pHx Acid Life Extender (Wagner Environmental, USA).
"Our approach is different from conventional effluent treatment; we look at the molecular level of the process to ensure that pollution never even leaves the production floor."
Foundation
Founded in MIDC Taloja, Navi Mumbai. First fume scrubber systems supplied.
Expansion
Expanded into DM plants and RO systems for industrial water treatment.
Innovation & Specialization
Launched dedicated R&D programme for acid recovery systems.
Global Technology Partnership
Became authorised Indian distributor for PRO-pHx Acid Life Extender (Wagner Environmental, USA).
🔬 R&D Breakthrough
Intensive R&D for Acid Recovery —
A Different Kind of Solution
After years of working alongside metal finishing plants, our team of chemical engineers identified a recurring inefficiency: facilities were spending heavily on acid purchases and ETP chemical dosing — when the real opportunity was to recover and reuse what they already had. This led to a dedicated R&D effort to develop acid recycling systems using a combination of conventional and modern treatment technologies.
Our system attacks the problem at source. By enabling the recycling, reuse, and recovery of acids and metals directly from process baths, waste is stopped before it enters the effluent treatment system — helping facilities achieve true zero liquid discharge while dramatically cutting chemical costs.
Lab & Pilot Studies
We conduct laboratory or pilot trials with your actual process acid before recommending and sizing any system.
Combined Treatment Methods
Ion exchange, RO/NF, diffusion dialysis, and chemical treatment — applied in combination as the chemistry demands.
70–90% Acid Consumption Reduction
Documented outcomes show acid make-up requirements drop by 70 to 90% after our recovery system is operational.
OUR TEAM
Led by Engineers.
Driven by Chemistry.
Our team is built around chemical engineering expertise. Every solution is designed and supervised by engineers who understand acid chemistry, membrane science, and effluent treatment from first principles.
Acid Recovery Specialist
25+ Years Industry Experience
B.E. Chemical Engineering
Founder & CEO
Chemical Engineer • Founder
A chemical engineer by training and an industrial problem-solver by calling, our founder established Polyfill Microns in 2001 with a focus on making pollution control practical and commercially viable for India's metal finishing industry. With over two decades of hands-on experience in acid recovery, effluent treatment, and process engineering, he continues to lead project design and client consultation on every major installation.
Process Engineering
CHEMICAL ENGINEERS
Our core engineering team comprises chemical engineers with specialisation in ion exchange, membrane technology, and effluent chemistry. They conduct lab studies, design process flow sheets, and oversee commissioning for every project.
Ion Exchange
Membrane Technology
Fabrication & Installation
PROJECT ENGINEERS
Our fabrication and site installation team handles manufacturing at our Taloja facility and carries out plant installation, piping, and commissioning at customer sites across India — ensuring systems perform to design specifications.
In-House Manufacturing
Pan-India Commissioning
Technical Support
SERVICE & AMC TEAM
Post-installation, our technical support team provides ongoing service, preventive maintenance, resin replacement, and operational troubleshooting — ensuring your system continues to perform over its full lifecycle.
Resin Replacement
Preventive Maintenance
Our Principles
🎯
Sincere Engineering
We recommend what we know will work — not what is easiest to sell. Lab data and pilot results inform every design decision.
🔄
Source-Level Thinking
Treating waste at the end of the pipe is necessary but not sufficient. We prefer to stop waste from being generated.
🌿
Environmental Responsibility
Every acid recovery system we install reduces hazardous waste generation — a concrete contribution to industrial sustainability.
📐
Custom Solutions Only
No standard packages. Every system is designed to your specific acid chemistry, flow rate, and operational constraints.